Introduction:

Flat Lollipop is basically a candy, flat in shape with the stick inserted into it. Lollipops are available in a variety of flavours, particularly fruit flavours. It is very famous among kids.

Manufacturing Process:

Flat Lollipop manufacturing is a simple process. The candy mass is cooked by vacuum batch cooker. The cooked mass is collected on water circulating cooling table for cooling. At this stage colour, flavour and other ingredients are added to the batch. The mass is then passed through rotary Kneading machine to ensure uniform distribution of ingredients in a hygienic way in the candy batch. Once the candy mass cools down it is then transferred to the batch former which rolls the batch into a uniform rope and is fed to the rope sizer to form a uniform rope of the required size. This rope is then fed into the lollipop forming machine where lollipop sticks are fed automatically and finally Flat lollipop of required shape & size is produced as per the specified seamless Die. The formed lollipop is discharged on the cooling conveyor which cools them so that they may be wrapped and packed further. The formed Flat Lollipops are packed in the required packing by packaging machine.

Machine Model List:

a) Processing Machines:

1. LC-01: Batch Homogenizer
2. LC-21: Vacuum batch cooker
3. LC-23 : Continuous Vacuum cooker
4. LC-51: Cooling Plate
5. LC-61: Rotary Kneading machine
6. LC-62: Vertical Pulling machine
7. LC-63: Horizontal Pulling machine
8. LC-101: Batch former
9. LC-102: Rope Sizer
10. LC-137: Flat lollipop forming machine
11. LC-202: Three way cooling conveyor

b) Packaging machines:

1. LX-285: Automatic Sandwich Wrapping Machine for Flat Lollipop

2.     LX-54: Automatic Pouch packing machine with 4 Head linear weigher for packing of Flat lollipops in pouches

3.     LX-55: Automatic Pouch packing machine with 10 Head combinational Multi head weigher for packing Flat lollipops in pouches

4.     LX-606: Semi Automatic filling machine with single head weigher to fill Flat  lollipops in pouches

5.     LX-652: Automatic Band sealing machine with conveyor to seal pouch after filling Flat lollipops.

Available Plant Capacity:

1. Flat lollipop plant with 1 ton per 8 hour shift capacity
2. Flat lollipop plant with 2 ton per 8 hour shift capacity
3. Flat lollipop plant with 5 ton per 8 hour shift capacity